FormAlloy

FormAlloy

• Admin
• 22 Sep, 2026
• B2B

Headquartered in San Diego, California, FormAlloy is a metal additive manufacturing technology company that is principally engaged in the design, research, development, manufacture and integration of Directed Energy Deposition manufacturing systems, products and services. FormAlloy’s patented technology provides an innovative, cost-effective solution for 3D metal part production, repair, enhancement and cladding to a diverse set of industries. Formalloy is leading the evolution of the global manufacturing landscape by focusing on the seamless integration of 3D printing in aerospace industry workflows. Unlike traditional production methods that often result in significant material waste and reliance on heavy forgings, our advanced systems enable the creation of complex, flight-ready components with near-zero scrap. This technology has fundamentally changed the approach to both new hardware builds and critical maintenance. By utilizing high-intensity lasers to melt metal feedstock in real-time, it is now possible to "grow" structural parts, add intricate cooling features to existing engine housings, or restore high-value turbine blades to original OEM specifications. This level of agility significantly reduces lead times and provides a degree of design freedom that was previously considered impossible. Our deep expertise in metallic tech ensures that every build meets the rigorous safety and density standards required for high-altitude and space environments. From lightweight airframe structures to developing functionally graded materials, we are committed to pushing the boundaries of modern engineering through strategic hardware applications. FormAlloy specializes in additive metal 3D printing with DEDSmart® technology, delivering alloy technologies for manufacturing, enhancement, and repair as a trusted additive manufacturing company. Contact us to learn how our solutions deliver speed, precision, and performance across industries. FormAlloy Technologies, Inc. is a leading additive manufacturing company and one of the trusted metal 3d printer companies providing Directed Energy Deposition (DED) systems and services. Its DEDSmart® metallic tech delivers precise additive metal manufacturing through metal powder and wire deposition for additive 3d printing metal, joining, and repair applications, enabling greater flexibility and efficiency across advanced manufacturing industries.